6 Best Plastic Body Rivets For Quick Field Repairs For Atvs

Nothing ruins the flow of a technical trail ride faster than the rhythmic, irritating slap of a loose fender vibrating against your frame. A handful of spare plastic rivets can be the difference between finishing a loop with your machine intact and duct-taping bodywork to limp back to the trailer. Keeping the right hardware on hand ensures that minor trail impacts don’t turn into major mechanical headaches.

Disclosure: This site earns commissions from listed merchants at no cost to you. Thank you!

GOOACC Universal Fender Clips: Best Overall

For riders who frequent varied terrain, these clips offer the most balanced performance across a wide range of mounting hole diameters. They strike a necessary middle ground between stiff, brittle plastics and overly soft materials that fail under vibration.

The design features a predictable expansion mechanism that seats firmly without requiring excessive force. These are the go-to choice for those who need a reliable, “do-it-all” solution that fits most major ATV brands without questioning the fitment.

Rexka Push Pin Rivets: Best for Polaris ATVs

Polaris owners know that proprietary bodywork often demands specific fastener head profiles to maintain proper clearance. These rivets replicate the OEM specifications so closely that the panel gaps remain factory-tight.

When deep mud or heavy brush puts stress on your plastics, the Rexka pins hold their locking tension better than generic alternatives. If you ride a Polaris, stick with this design to ensure your body panels aren’t catching on trail debris.

Ginsco Nylon Fastener Kit: Best Value Option

If the goal is to stock a trail box on a budget, this comprehensive nylon kit provides unmatched utility per dollar. The variety of sizes included covers almost every common mounting point found on entry-level and mid-range utility ATVs.

While the material might show wear faster than premium brands, the ability to replace dozens of clips for the price of a single factory pack is a major advantage. These are ideal for riders who expect to lose a few clips to aggressive trail riding and want to avoid the sting of premium prices.

Kemimoto Universal Pins: Best Multi-Size Set

Versatility is the primary advantage of the Kemimoto set, especially for those who manage a fleet of different machines or ride in groups. The set is neatly organized, making it easy to identify the correct diameter while fumbling in a dark storage box on the trail.

The durability of these pins is consistent, preventing the frustration of snapping a new clip during installation. If you are preparing for a multi-day trip where you might be assisting other riders, this kit provides the most robust safety net for diverse mechanical setups.

Tusk OEM Replacement Rivets: Best for Honda

Honda enthusiasts often prioritize precise, long-lasting fitment, and Tusk delivers exactly that for Japanese-engineered plastic bodywork. These rivets are calibrated for the specific thickness of Honda fenders, ensuring they lock in place without bulging or protruding.

Because they are engineered to mimic the exact dimensions of stock hardware, they are essentially invisible once installed. This is the correct choice for anyone looking to maintain the showroom appearance of their machine while ensuring solid structural integrity.

OTUAYAUTO ATV Fender Clips: Most Durable Pick

When the riding conditions turn brutal, standard plastic clips often shatter under the constant, high-frequency vibration of rocky terrain. These clips are manufactured from higher-density nylon that resists shearing, making them the superior choice for high-impact trail environments.

The added thickness in the stem prevents the “mushrooming” effect that makes cheaper clips impossible to remove later. For riders who prioritize durability above all else, these represent a high-value investment that survives season after season of abuse.

How to Select the Right Rivet Size for ATVs

Selecting the correct rivet size requires measuring both the hole diameter and the panel thickness. Using a digital caliper is the only way to ensure the rivet expands fully behind the mounting surface without leaving the bodywork loose.

Always look for a “grip range” specification on the packaging to verify that the pin will actually span the thickness of your plastic panels. If you are unsure, err on the side of a slightly tighter fit, as a loose rivet will inevitably vibrate until it falls out.

Essential Tools for Quick Trailside Repairs

Carrying a dedicated plastic rivet tool is far superior to struggling with flat-head screwdrivers or knives. These specialized tools provide the leverage needed to pull the locking stem upward without cracking the surrounding, often sun-baked, plastic.

If a dedicated tool feels too bulky for your kit, a small set of needle-nose pliers will suffice in a pinch. Keep these in a small, waterproof dry bag alongside your spare rivets to ensure they remain rust-free and ready for an emergency.

Removing Broken Push Pins Without Body Damage

The biggest risk during repair is cracking the surrounding plastic fender while prying out a broken pin. Start by using a thin, blunt probe to push the center pin through the rivet body, which often releases the locking mechanism instantly.

If the head is completely sheared off, gently drill the center with a very small bit before using a pick tool to collapse the remaining collar. Never use excessive leverage, as cold-weather riding makes plastic significantly more brittle and prone to stress fractures.

Storing Spare Rivets Securely in Your ATV Kit

Loose hardware inevitably disappears into the deepest, most inaccessible crevices of an ATV storage box. Use a small, hard-shell tackle organizer with internal dividers to keep your sizes separated and secure.

Clearly label each compartment with the rivet size and the specific machine it fits to avoid guessing games during a breakdown. A compact container, kept inside a sealed Ziploc bag, will keep the pins free from dust, grit, and moisture until you need them.

Proper maintenance of your bodywork prevents long-term rattling and ensures your ride stays reliable during every outing. By keeping a curated selection of these rivets on hand, you guarantee that a simple snag on a branch won’t end your day early. Keep your kit organized and get back out there with confidence.