7 Best Rivet Assortment Kits For Emergency Backcountry Fixes

When a pack strap snaps or a trekking pole fastener shears in the middle of a high-alpine traverse, a simple roll of tape often fails to hold under tension. Carrying a dedicated rivet assortment kit transforms a catastrophic gear failure into a twenty-minute field repair. Having the right mechanical fasteners on hand ensures that the gear you rely on stays functional, keeping the focus on the trail rather than the limitations of broken equipment.

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Arrow Fastener RK6120: Best Overall Kit

The Arrow Fastener RK6120 stands out as the most reliable choice for those who need a balance between versatility and structural integrity. This kit provides a comprehensive range of aluminum rivets, which are ideal for repairing aluminum pack stays, stove components, or metal cookware handles. It offers the best compromise between weight and the sheer variety of sizes needed to fix common trail gear.

The inclusion of high-quality aluminum means these rivets remain lightweight while providing enough strength for load-bearing repairs. Because it covers the most standard diameters used in outdoor manufacturing, it effectively bridges the gap between ultralight trekking and heavier basecamp setups. This kit is the definitive choice for the backpacker who wants one reliable solution that works for almost any metal-on-metal field repair.

Surebonder 8590: Best Compact Trail Choice

When every gram matters, the Surebonder 8590 becomes the go-to option for minimalist kits. This assortment is streamlined to include only the most essential, frequently used rivet sizes, allowing the package to fit easily into a small dry bag or repair pouch. It eliminates the “fluff” of unnecessary hardware that often fills larger, heavier kits.

Because of its compact footprint, it is perfect for fast-and-light thru-hikers or climbers who prioritize speed without sacrificing the ability to make permanent fixes. While it lacks the sheer volume of larger assortments, the selection is precisely curated for common gear failures. If pack weight is the primary concern, this kit provides the best return on investment for the space it occupies.

Marson 39000: Top Pick for Heavy-Duty Gear

For those who rely on heavy-duty equipment like expedition sleds, reinforced pack frames, or metal-reinforced boat seats, the Marson 39000 is the industry standard. These rivets are engineered for high-shear strength, ensuring that once a joint is set, it stays set even under significant environmental stress. This is the kit for expeditions where structural failure would be a significant liability.

The hardware in this collection is notably more robust than standard consumer-grade rivets. It is designed to handle the vibrations and heavy loading characteristic of rugged off-road or high-mountain environments. For the serious adventurer pushing gear to its absolute limit, the Marson 39000 provides the necessary confidence that a field repair will match the durability of the original factory assembly.

Dorman 700-017: Best Lightweight Rivet Kit

The Dorman 700-017 is often overlooked, yet it serves as an excellent, budget-friendly option for those who keep repair kits in a vehicle or basecamp cache. Its lightweight construction makes it easy to transport without adding significant bulk to a load-out. The assortment is well-organized, ensuring that finding the right size during a stressful gear-failure situation is simple and fast.

This kit is well-suited for general-purpose repairs around a campsite, such as fixing damaged folding chair joints or stabilizing loose hardware on a roof rack. While it may not feature the high-tensile strength of specialized industrial kits, it is more than sufficient for the majority of non-critical gear repairs. For the casual camper or weekend warrior, it represents a high-value, low-fuss solution.

Stanley MR100CG: Best for Pack Frame Fixes

The Stanley MR100CG is widely regarded for its compatibility with the specific hardware found on external and internal frame packs. Many manufacturers utilize rivet sizes that this kit covers perfectly, making it the top choice for fixing a blown suspension system or a detached load lifter. It is the gold standard for restoring the load-bearing geometry of a pack that has been compromised by heavy use.

The rivets in this set are designed to set cleanly, which is critical when working with synthetic pack fabrics that can snag or tear if a fastener is installed incorrectly. Its reliability is proven, offering a consistent pull that ensures a secure, flush fit. If a pack frame is the most critical piece of equipment in a kit, this assortment provides the specific security needed to keep the load balanced and stable.

Glarks 120-Piece Kit: Best Budget Option

The Glarks 120-piece kit offers the most extensive variety for the lowest price point, making it an ideal choice for a workshop-based repair station or a basecamp kit. With a large volume of fasteners, it allows for multiple attempts at a repair if the first try is unsuccessful. This is particularly beneficial for those who are new to rivet-based repairs and want the freedom to practice without worrying about running out of parts.

While the packaging is less refined than premium alternatives, the hardware quality is perfectly adequate for standard outdoor gear applications. It covers a broad range of diameters and lengths, ensuring that even unusual gear failures can be addressed with at least one size from the box. It is the best option for those building out a comprehensive “fix-it” kit for a seasonal basecamp.

Hilitchi 500-Piece: Best Basecamp Assortment

When an expedition requires total self-sufficiency, the Hilitchi 500-piece kit provides unmatched coverage. This massive assortment ensures that there is a fastener for virtually any scenario, from tiny stove pin repairs to major structural reinforcements. It is intended for long-duration trips or remote camps where access to a hardware store is non-existent.

The main benefit here is the sheer redundancy and variety, allowing for repairs that go far beyond basic gear maintenance. While this is too heavy for a standard backpacking pack, it is an essential piece of equipment for van-lifers, remote cabin owners, and long-term expedition leaders. When you need to be prepared for the unknown, this kit serves as the ultimate insurance policy.

Choosing the Right Rivet Size for Field Fixes

Matching a rivet to the repair site is primarily a game of measuring diameter and grip range. The diameter must fit snugly through the existing holes without requiring you to drill out the frame, which is often difficult in the field. Using a caliper or a simple ruler to measure the shank diameter is the most accurate method to ensure a secure fit before you begin.

Grip range is equally critical; if the rivet is too short, the head won’t pop correctly, and if it’s too long, the joint will remain loose and rattle. Always aim for a rivet that extends only slightly through the back of the material—about the width of the rivet’s own diameter. Selecting the right size prevents the repair from failing again during the next mile of travel.

Packing Your Rivet Kit to Minimize Trail Weight

To maintain a lightweight kit, remove the bulk of original manufacturer packaging. A small, clear plastic organizer with individual compartments keeps sizes separated, preventing a chaotic jumble of fasteners that is impossible to sort in the wind or rain. Alternatively, use small, labeled heavy-duty plastic bags to group specific rivet sizes together.

Always pair your rivets with a compact, high-leverage rivet tool, often referred to as a “pop-riveter.” To save space, look for smaller, hand-sized versions rather than full-sized shop tools. Keeping the tool and a small assortment of rivets together in a dedicated “field repair bag” ensures that your tools are never lost or separated from the hardware.

Step-by-Step Guide to Backcountry Rivet Repair

Start by cleaning the area around the damaged joint, removing any debris or remnants of the old fastener. If the existing hole is slightly deformed, use a small file or the tip of a knife to smooth the edges, ensuring the new rivet sits flush. Proper surface preparation is the difference between a temporary patch and a permanent field fix.

Insert the rivet through the components, ensuring the material is compressed tightly against the tool’s head before you begin the tensioning process. Squeeze the tool handles firmly and steadily to snap the mandrel; if the tension is inconsistent, the rivet may set at an angle. Finally, check the joint for movement; if it remains loose, the fastener is likely too long for the material thickness.

Equipping yourself with a reliable rivet kit is a smart investment that extends the lifespan of your gear and builds confidence for long-distance treks. By understanding the specific needs of your pack, stove, and trekking poles, you can select the kit that best suits your style of adventure. Keep your gear maintained and your kit packed, then head out with the assurance that minor failures won’t end your trip early.